IPQC work experience report

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The school -run factory position responsibility system
ers to improve the management system of the factory, clarify the jobs, power, responsibility, and interests of each position, so that each staff member has the staff. Clear permissions and responsibilities, establish a reasonable and efficient production and work order, eliminate the phenomenon that people float in, mutual skin, push each other, and be unprepared, and cultivate staff of modern enterprises that perform their duties, each responsibility, and exhibition. Fashion, reflects the spirit of division of labor and cooperation, establish a free and fair competition mechanism with transparent rewards and punishments, and evident, and formulate a system of responsibility.
. Factory distribution and information feedback network diagram

. The principles of formulating the responsibility system of the post
1. , Clear responsibility;
3, clear tasks, clear requirements;
4, responsibility to people, easy assessment.

. The job responsibility system
(1) The director of the factory
is the first responsible person of the factory. Teaching coordination, recent goals implementation, market development, vision planning and other goals and tasks of target tasks are directly leading responsibility.
In actual work, the director must fulfill the following responsibilities:
1. According to the development goals of the school, combined with the social benefits and economic benefits necessary for school -run factories to formulate the medium and long -term development plan of the factory.
2. The work policy of "safety first, prevention -oriented" is firmly established, focusing on strengthening the safety awareness education of all staff, improving the safety operating procedures of special types of work, attaching importance to the search and rectification of hidden safety hazards, and "hidden dangers dangers in danger. Minghuo, responsibility is more important than Taishan ". In actual work, we must achieve the "three simultaneous" (layout work, and the safety production work must be arranged at the same time; the inspection work must be checked, and the work safety work must be checked; the work safety must be summarized, and the safety production work must be summarized).
3. The basic quality work of "quality first, user first" runs through the entire process of production organization management, and effectively strengthen the quality management of the entire process and the participation of the whole staff; pay attention to the correct guidance of the QC group activities, and be the school. The development and growth of the factories and accumulation of accumulation, and complete the basic data and talent reserves of the ISO9000 registered accumulation quality guarantee system in the future.
4. Pay attention to equipment management and improve the standardized and scientific equipment maintenance system.
5, strengthen order management, focus on future development, formulate practical market development plans.
6. Establish and improve the guarantee system of political ideological work, firmly establish the work guiding ideology of "people -oriented, coordinated development", strengthen the team spirit training of employees, and enhance the cohesion of enterprises.
7. Strengthen personnel management and attach importance to talent training.
8. Effectively implement our school's "wide foundation, multi -skill, and specialties" policy, establish and improve the coordination mechanism of production management and teaching internships, to ensure that the factory can complete the product processing orders of the market, but also complete the school’s school’s Talent training orders.

(2) Director of the workshop or the person in charge of the factory
The director of the workshop or the factory of the factory is the direct responsible person of the factory production management. Management, equipment maintenance and maintenance, comprehensive control of production processes, monitoring of product quality, factory inspection and control of the product, rectification of hidden safety hazards, and the discharge of equipment faults are directly responsible.
In actual work, the director of the workshop or the factory of the factory must fulfill the following responsibilities:
1. According to the order of the factory, complete the decomposition of the order target in time, determine the construction plan of the assembly line, complete the construction period planning and personnel in a timely manner Organizational adjustment.
2. Improve the inspection system for the quality of raw materials, strengthen the management of raw libraries, strictly register the management system for raw materials, and export warehouses, and attach importance to the statistical analysis of inventory conditions.
3, do the maintenance of the equipment to ensure the intact rate of the equipment. In view of the particularity of the assembly line operation, the intact rate of welding furnace, detector, oven, band furnace, air compressor and other equipment must be guaranteed 100%.
4. Strengthen the monitoring and management of the entire production process, and adjust the order distribution between the assembly lines in a timely manner according to the actual production progress to ensure the balance and coordination of the production tasks.
5, strengthen production safety, strictly implement safety operation procedures, timely complete the rectification of hidden safety hazards, attach importance to the safety awareness education of all employees, and realize the transformation of "asking me safety" to "I want to be safe".
6. Establish and improve the policy management system, strengthen product quality control of the entire process, improve the awareness of all employees to participate in quality management, earnestly ensure the quality of product quality to ensure product quality, reduce the rate of non -performing products, and improve the comprehensive benefits of the factory.
7. Pay attention to the ideological and political work of employees, and carefully handle various opinions made by employees. Fully grasp the work, study, and living conditions of internship students, and often explain the school's school policy to students; for the temporary problems of the school in the development process, we must often explain the work patiently and meticulously to solve the students' ideological ideas. Doubt, stimulate the enthusiasm of students' struggle.

(3) The length of the assembly line
The length of the line is the first responsible person in the process of production. The operation process and operation skills, the operation of the operation points of the assembly line, the control and inspection of the product quality of the assembly line are directly responsible.
In actual work, the line length must fulfill the following responsibilities:
1. Master the factory's order situation in time, and reasonably adjust the technical standards and production goals of each process.
2. Cooperate with the school's intern rotation arrangement, reasonably deploy the technical backbone force of this line, and counsel intern to start work as soon as possible.
3. Master the basic information of all employees in this line, understand the advantages and disadvantages of employees and technical skills, and timely adjust the power configuration of each process.
4. Strengthen the ideological work of employees, properly solve the difficulties encountered by employees in the process of production and life, and enhance the cohesion of the team.
5. Fully understand the connotation of the production incentive mechanism of schools and factories, explore the methods and methods of production organization management, and improve work efficiency.
6. Strictly implement the factory discipline, create a "united, tension, serious and lively" working environment, and create a corporate cultural atmosphere of "unity and enterprising, struggling up".
7. Actively support and assist QC and the operation team leader to carry out work. During the work process, find out and solve some expressive problems in a timely manner, summarize the inherent laws of production management, formulate corresponding management measures, improve the work efficiency of each process Essence

(4) workshop quality inspector (general product management)
The quality inspector of the workshop is the first responsible person of the quality control of the factory. The technical requirements of each assembly line are responsible for the implementation of the sampling work before the factory packaging is out of the factory.
In actual work, the quality inspector of the workshop must fulfill the following responsibilities:
1. According to the development plan of the factory, formulate the factory and target management measures to improve the quality assurance system of the factory.
2. Improve the quality control standards of the process, and establish the work procedures for product quality control, conventional inspection, random spot checks, cause analysis, and later processing, and use process quality to ensure product quality.
3, give full play to the role of QC, timely coordinate the relationship between assembly lines, and properly handle the quality management problems of each assembly line. For problems with universal nature, it is necessary to timely take effective measures and take effective measures to prevent it in a timely manner.
4. Inspection before the product enters the warehouse, the quality goals required by the order must be strictly implemented, and the quality goals of "quality first, user first" must be implemented.
5. Effectively strengthen the training of quality awareness of all staff, establish and gradually improve the registered, registration and activity rules of the QC group, carry out extensive quality management activities, and promote the development of factories to develop, standardize, and scientific development.
6. Strengthen the inspection of the assembly lines, attach importance to the coordination between the QC of each assembly line, and unify the technical standards and process operation specifications of each assembly line.
7. Make full use of the spare time, organize the QC and technical backbone of each assembly line to study, jointly explore the product quality control method and the quality control model of the production process, study the solution measures for special quality problems, promote the improvement of the quality of the process Essence

(5) The quality inspector of the assembly line (QC)
The quality inspector (QC) of the assembly line is the first responsible person of the quality control of the assembly line. Product quality control, technical requirements for various processes (sites), direct responsibility for random inspection before forming product packaging.
In actual work, the quality inspector of the assembly line must fulfill the following responsibilities:
1. Skilled control standards and technical requirements for each process. And explain to employees clearly operating standards and precautions.
2. Pay attention to the connection between processes to avoid human adverse factors during the process of turning the process.
3. Strengthen the inspection and operation guidance of various processes and sites, and implement the quality goals of product orders into each operating site.
4. Pay attention to the quality inspection and inspection of process products (semi -finished products), and educate employees to firmly establish the quality awareness of "eliminating bad products into the lower processes".
5, extensively publicized and actively organized the quality management of employees to participate in the entire process, organized and participated in the QC group activities of each process, and stimulated the enthusiasm of all employees to participate in quality management.

(6) Warehousing administrator
The warehousing administrator is the first responsible person for the registering and reserves of the factory raw material entry and reserves. , Release registration, warehouse ledger preparation, analysis of raw materials consumption and finished product registration management and the procedures for outbound out of the warehouse are directly responsible.
In actual work, the warehousing administrator must fulfill the following responsibilities:
1. According to the existing warehousing conditions, the classification planning of the storage of items can be improved, so that the accounts are clear, the category is clear, and the puts are neat.
2, raw materials enter the warehouse, must be strictly checked and accepted, and notified the factory quality inspector to inspect the quality of the raw materials and register and check in time. Then place it to the specified location and label the list of items.
3, the raw materials for each assembly line must be handled by the line length or line length of each assembly line, and the raw materials can be exported after the collection and receipt procedures are completed. Equipment managers must apply for spare parts and must go through the procedures and return the replacement parts.
4. The bad products formed by the assembly lines in the production process (such as copper wire, magnetic core, etc.) should be recovered in time after get off work and registered according to the line number.
5, raw material inventory, must do statistical analysis every day, and report to the person in charge of the factory. If there is additional loss, the reason must be explained by text materials.
6, the finished product enters the warehouse, the number must be counted in person, and the trader goes through the transfer procedures, and the two parties signed. When the finished product is issued, it must be signed by the scriptures to get out of the warehouse.
7. Strengthen the finishing of the warehouse and assist the factory leaders to do a good job of moisture, fire prevention, and anti -theft work in the warehouse.

(7) Equipment administrator
The equipment administrator is the first responsible person for all equipment management. The entire life cycle is directly responsible for management.
In practice, the equipment administrator must fulfill the following responsibilities:
1. According to the factory's development planning and production and operation goals, various organizations, technical and economic measures are used Installation, debugging, and operation are proposed to be a feasible demonstration plan and put into implementation.
2. Safety operating procedures for formulating and implementing various types of equipment are strictly prohibited from conducting violations and illegal operations.
3. Frequently inspect the operation of the equipment of the assembly lines, collect the reporting reports of the equipment operation of each assembly line in a timely manner, and propose improvement plans in a timely manner for the production of the factory.
4. Strengthen the maintenance of existing equipment in the factory and improve the comprehensive economic efficiency of equipment. In view of the particularity of the assembly line operation, equipment such as welding furnaces, detectors, ovens, band furnaces, air compressors, etc. must ensure a 100%intact rate.
5, strengthen spare parts management, and properly solve the equipment failure. For major equipment failures that cannot be resolved on the scene, report to the factory in charge in a timely manner, and contact the manufacturer in time to obtain the technical support of the manufacturer and restore production as soon as possible.
6. In the intermittent period of the order, the person in charge of the factory should be requested to organize special forces to conduct comprehensive maintenance of production equipment to eliminate hidden dangers and prevent problems before they occur.

(8) Statistics analyst
Statistical analysts are the first responsible person in factory production statistics and attendance statistics. Responsible directly with the statistical work of employees.
In actual work, statistical analysts must fulfill the following responsibilities:
1. Statistical survey plans for formulation and implementation of factories to collect, organize, and provide statistical materials.
2. Do a good job of preparation of statistical statements in the factory week, month, and quarterly. State the production conditions, product quality and raw materials consumption of each assembly line every day in accordance with the prescribed procedures and time statistics, and report all kinds of reports in a timely and accurate manner.
3. Carry out statistical analysis, clarify the distribution rules and fluctuation laws of bad products, master the laws of material consumption, reflect the supply of materials, be a leading staff, and work together.
4. Establish a statistical table for the technical file and its usage of instrument equipment. Cooperate with the equipment administrator to do a good job in the survey and statistics of the use rate, intact rate and investment benefits of the equipment.
5. Manage the statistical survey data of the factory and do a good job of preservation and archiving of the original materials.
6. Do a good job of the factory attendance statistics, and prepare the monthly attendance statistics table, salary, and internship subsidy distribution table. Accept the review of the school's financial section.

. The responsibility system is compiled by Wuzhou Yihua Electronics Development Co., Ltd., Guangxi, and is implemented after discussing the discussion of the cadres of the school.
5. The relevant procedures and management positions involved in this responsibility system shall be compiled by the school -run factories to prepare the corresponding operating procedures and management measures, and report it to the school for approval. NXA

The production line is wrong, the IPQC does not find how to write a review book?